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Thermosyphon Heat Exchanger (650W/K) for Outdoor Telecom & Battery Cabinets

The Thermosyphon Heat Exchanger (650 W/K) by Cytech is a passive, refrigerant-based air-to-air cooling solution engineered for outdoor telecom, battery-energy-storage (ESS), and power-control cabinets. Using a sealed gravity-driven refrigerant loop (standard R134a with R1234yf optional), the unit transfers heat from inside the enclosure to the outside without a compressor or pump — the refrigerant evaporates in the warm internal section, rises to the external condenser where it releases heat and condenses, then returns by gravity to repeat the cycle.
  • Cytech

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Product Description

What is Thermosyphon Heat Exchanger


A Thermosyphon Heat Exchanger is a passive, high-efficiency air-to-air cooling system designed for telecom cabinets, energy storage enclosures, power control cabinets, and outdoor electronic equipment.


Using natural convection and phase-change heat transfer, it provides reliable, low-energy cooling without compressors—making it ideal for remote and off-grid applications.



Key Features


Passive Cooling Technology

  • Zero compressor, zero refrigerant pump

  • Uses natural phase change circulation

  • Ultra-low energy consumption

  • Silent operation

High Thermal Performance

  • 650W/K cooling efficiency

  • Rapid heat transfer via gravity-driven thermosyphon loop

  • Stable performance in harsh outdoor environments

Outdoor-Ready Design

  • IP55 / IP65 protection (optional)

  • Corrosion-resistant aluminum/galvanized steel housing

  • Suitable for extreme climates: -40°C to +65°C

Long Service Life

  • No mechanical wear

  • Minimal maintenance required

  • Ideal for long-term deployment at telecom and power sites



Working Principle


A thermosyphon heat exchanger operates using a gravity-driven refrigerant loop inside sealed tubes:

1.Heat inside the cabinet evaporates the refrigerant.

2.The vapor naturally rises upward.

3.In the external condenser section, the vapor releases heat to the outside air.

4.It condenses back to liquid and returns downward by gravity.

5.The cycle repeats continuously—no pump, no compressor.


This provides efficient, passive thermal management with extremely low energy use.



▼see below illustration▼



Thermosyphon air to air HEX working diagram_806_508



Technical Specifications


Name

Thermosyphon Heat Exchanger (650W/K)

Cooling Capacity

650w/k

Power Supply

48VDC powered

Cooling modes Thermosyphon Heat Pipe System

Power Consumption

Fan power only (650w-680w)

Material  Aluminium/galvanized steel

Max Noise Level

< 60 dB

IP Grade

IP55 / optional NEMA rating

Heater

TPC heater (optional)

Working temperature −40°C to +65°C

Refrigerant

R134a,Refrigerant R1234yf as optional

Fans

External fans  IP55 with e-coating,pass 1000ah salt frog test

DC Backward Curved Centrifugal Fans

Installation Door-mount / side-mount options available




Applications

Typical Applications


Telecom

  • 4G/5G BTS outdoor cabinets

  • Remote telecom base stations

  • Microwave repeater enclosures

Energy Storage (ESS)

  • Battery storage cabinets

  • Hybrid power systems

  • Residential/industrial ESS cases

Industrial & Power

  • Outdoor electrical control cabinets

  • VFD drive cabinets

  • UPS enclosures

  • Solar inverter enclosures


Advantages

Benefits for Your Project


  • Energy cost reduction compared to compressor AC

  • Lower CO₂ footprint

  • Reduced system complexity

  • High reliability for unmanned, remote sites

  • Improved equipment stability and lifespan


Why Choose Our Thermosyphon Heat Exchanger?


  • Advanced patented heat pipe design

  • Optimized airflow for maximum heat transfer

  • Outdoor-grade structure for telecom and ESS

  • Custom voltage, materials, and mounting options

  • Proven performance in >30 countries


Comparison Table: Cabinet Cooling Technologies


Feature / Technology Thermosyphon Heat Exchanger Heat Pipe Heat Exchanger Cabinet Air Conditioner Hybrid Cooling Unit (AC + HEX)
Cooling Capacity Medium (650W/K) Medium (60–80W/K) High (300–3000W+) High + Passive (1000W AC + 80W/K HEX)
Energy Consumption Very Low (Fan only) Very Low High (compressor) Medium
Cooling Method Passive phase-change gravity loop Wick-based heat pipe Refrigerant compressor system Compressor + passive HEX
Best Use Case Telecom / ESS in moderate climates Moderate climates / general outdoor High-temperature environments Wide climate range & energy-saving
Operating Cost Lowest Low Highest Medium
Maintenance Minimal Minimal High (filters, refrigerant, compressor) Moderate
Heat Removal Efficiency High at ΔT > 10°C Moderate Very High Very High
Reliability Excellent (no moving parts) Excellent Good Very Good
Orientation Requirement Must be vertical (gravity return) Any orientation Any AC: any / HEX: vertical
Noise Level Very low Very low Medium–High Medium
Installation Easy Easy Moderate Moderate
Protection Level IP55–IP65 IP55–IP65 IP54–IP65 IP55–IP65
Initial Cost Low Low High Medium–High
Suitable Climates Mild–hot (not extreme) Mild–hot Hot & severe climates All climates
Ideal Industries Telecom, Battery ESS, Power cabinets Telecom, industrial Telecom, Data centers, Power Telecom, ESS, Hybrid sites


FAQS

 FAQs


 1. What's the difference between a thermosyphon and a heat pipe?

A thermosyphon relies on gravity-driven refrigerant return, while heat pipes use a wick structure and can operate in any orientation.


 2. Is it suitable for solar or off-grid sites?

Yes. It uses minimal energy—only fans—making it ideal for low-power telecom and ESS applications.


3. Can it replace an air conditioner?

In moderate climates, yes.
In hot climates, it is often paired with a small AC unit (hybrid cooling).


4. What maintenance is required?

Only basic filter cleaning and airflow checks—no refrigerant or mechanical wear.


5. Can it work in dusty or coastal environments?

Yes—options include IP65 protection and anti-corrosion coatings.


Request a Quote


Looking for a reliable passive cooling solution for telecom or battery systems?
Contact us for pricing, customization, and engineering support.


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